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using GerberLibrary.Core;
using GerberLibrary.Core.Primitives;
using System;
using System.Collections.Generic;
using System.IO;
using System.Linq;
using System.Text;
using System.Threading.Tasks;
namespace GerberLibrary
{
public class ExcellonTool
{
public int ID;
public double Radius;
public List<PointD> Drills = new List<PointD>();
public class SlotInfo
{
public PointD Start = new PointD();
public PointD End = new PointD();
public override string ToString()
{
return $"({Start.X:N2},{Start.Y:N2})-({End.X:N2},{End.X:N2})";
}
}
public List<SlotInfo> Slots = new List<SlotInfo>();
};
public class ExcellonFile
{
public void Load(ProgressLog log, string filename, double drillscaler = 1.0)
{
var Load = log.PushActivity("Loading Excellon");
var lines = File.ReadAllLines(filename);
ParseExcellon(lines.ToList(), drillscaler,log);
log.PopActivity(Load);
}
public void Load(ProgressLog log, StreamReader stream, double drillscaler = 1.0)
{
List<string> lines = new List<string>();
while (!stream.EndOfStream)
{
lines.Add(stream.ReadLine());
}
ParseExcellon(lines, drillscaler, log);
}
public static void MergeAll(List<string> Files, string output, ProgressLog Log)
{
var LogDepth = Log.PushActivity("Excellon MergeAll");
if (Files.Count >= 2)
{
MultiMerge(Files[0], Files.Skip(1).ToList(), output, Log);
Log.PopActivity(LogDepth);
return;
}
if (Files.Count < 2)
{
if (Files.Count == 1)
{
Log.AddString("Merging 1 file is copying... doing so...");
if (File.Exists(output)) File.Delete(output);
File.Copy(Files[0], output);
}
else
{
Log.AddString("Need files to do anything??");
}
Log.PopActivity(LogDepth);
return;
}
string LastFile = Files[0];
List<string> TempFiles = new List<string>();
for (int i = 1; i < Files.Count - 1; i++)
{
string NewFile = Path.GetTempFileName();
TempFiles.Add(NewFile);
Merge(LastFile, Files[i], NewFile, Log);
LastFile = NewFile;
}
Merge(LastFile, Files.Last(), output, Log);
Log.AddString("Removing merge tempfiles");
foreach (string s in TempFiles)
{
File.Delete(s);
}
Log.PopActivity(LogDepth);
}
private static void MultiMerge(string file1, List<string> otherfiles, string output, ProgressLog Log)
{
int MM = Log.PushActivity("Excellon MultiMerge");
if (File.Exists(file1) == false)
{
Log.AddString(String.Format("{0} not found! stopping process!", file1));
Log.PopActivity(MM);
return;
}
foreach (var otherfile in otherfiles)
{
if (File.Exists(otherfile) == false)
{
Log.AddString(String.Format("{0} not found! stopping process!", otherfile));
Log.PopActivity(MM);
return;
}
}
Log.AddString(String.Format("Reading {0}:", file1));
ExcellonFile File1Parsed = new ExcellonFile();
File1Parsed.Load(Log, file1);
List<ExcellonFile> OtherFilesParsed = new List<ExcellonFile>();
foreach (var otherfile in otherfiles)
{
Log.AddString(String.Format("Reading {0}:", otherfile));
ExcellonFile OtherFileParsed = new ExcellonFile();
OtherFileParsed.Load(Log, otherfile);
OtherFilesParsed.Add(OtherFileParsed);
}
int MaxID = 0;
foreach (var D in File1Parsed.Tools)
{
if (D.Value.ID > MaxID) MaxID = D.Value.ID + 1;
}
foreach (var F in OtherFilesParsed)
{
foreach (var D in F.Tools)
{
File1Parsed.AddToolWithHoles(D.Value); ;
// D.Value.ID += MaxID;
// File1Parsed.Tools[D.Value.ID] = D.Value;
}
}
File1Parsed.Write(output, 0, 0, 0, 0);
Log.PopActivity(MM);
}
private void AddToolWithHoles(ExcellonTool d)
{
ExcellonTool T = FindMatchingTool(d);
foreach(var a in d.Drills)
{
T.Drills.Add(new PointD(a.X, a.Y));
}
foreach(var s in d.Slots)
{
T.Slots.Add(new ExcellonTool.SlotInfo() { Start = new PointD(s.Start.X, s.Start.Y), End = new PointD(s.End.X, s.End.Y) });
}
}
private ExcellonTool FindMatchingTool(ExcellonTool d)
{
int freeid = 10;
foreach(var t in Tools)
{
if (d.Radius == t.Value.Radius) return t.Value;
if (t.Key >= freeid) freeid = t.Key + 1;
}
var T = new ExcellonTool() { Radius = d.Radius , ID = freeid};
Tools[T.ID] = T;
return T;
}
public static void Merge(string file1, string file2, string outputfile, ProgressLog Log)
{
Log.PushActivity("Excellon Merge");
if (File.Exists(file1) == false)
{
Log.AddString(String.Format("{0} not found! stopping process!", file1));
Log.PopActivity();
return;
}
if (File.Exists(file2) == false)
{
Log.AddString(String.Format("{0} not found! stopping process!", file2));
Log.PopActivity();
return;
}
Log.AddString(String.Format("Reading {0}:", file1));
ExcellonFile File1Parsed = new ExcellonFile();
File1Parsed.Load(Log, file1);
Log.AddString(String.Format("Reading {0}:", file2));
ExcellonFile File2Parsed = new ExcellonFile();
File2Parsed.Load(Log, file2);
Log.AddString(String.Format("Merging {0} with {1}", file1, file2));
int MaxID = 0;
foreach (var D in File1Parsed.Tools)
{
if (D.Value.ID > MaxID) MaxID = D.Value.ID + 1;
}
foreach (var D in File2Parsed.Tools)
{
D.Value.ID += MaxID;
File1Parsed.Tools[D.Value.ID] = D.Value;
}
File1Parsed.Write(outputfile, 0, 0, 0, 0);
Log.PopActivity();
}
public void Write(string filename, double DX, double DY, double DXp, double DYp, double AngleInDeg = 0)
{
double Angle = AngleInDeg * (Math.PI * 2.0) / 360.0;
double CA = Math.Cos(Angle);
double SA = Math.Sin(Angle);
List<string> lines = new List<string>();
lines.Add("%");
lines.Add("M48");
lines.Add("METRIC,000.000");
//lines.Add("M71");
foreach (var a in Tools)
{
lines.Add(String.Format("T{0}C{1}", a.Key.ToString("D2"), (a.Value.Radius * 2).ToString("N2").Replace(',', '.')));
}
lines.Add("%");
GerberNumberFormat GNF = new GerberNumberFormat();
GNF.SetMetricMode();
GNF.OmitLeading = true;
GNF.DigitsAfter = 3;
GNF.DigitsBefore = 3;
foreach (var a in Tools)
{
lines.Add(String.Format("T{0}", a.Key.ToString("D2")));
double coordmultiplier = 1;
foreach (var d in a.Value.Drills)
{
double X = (d.X * coordmultiplier + DXp) / coordmultiplier;
double Y = (d.Y * coordmultiplier + DYp) / coordmultiplier;
if (Angle != 0)
{
double nX = X * CA - Y * SA;
double nY = X * SA + Y * CA;
X = nX;
Y = nY;
}
X = (X * coordmultiplier + DX) / coordmultiplier;
Y = (Y * coordmultiplier + DY) / coordmultiplier;
lines.Add(string.Format("X{0}Y{1}", GNF.Format(X), GNF.Format(Y).Replace(',', '.')));
}
foreach(var s in a.Value.Slots)
{
double XS = (s.Start.X * coordmultiplier + DXp) / coordmultiplier;
double YS = (s.Start.Y * coordmultiplier + DYp) / coordmultiplier;
double XE = (s.End.X * coordmultiplier + DXp) / coordmultiplier;
double YE = (s.End.Y * coordmultiplier + DYp) / coordmultiplier;
if (Angle != 0)
{
double nX = XS * CA - YS * SA;
double nY = XS * SA + YS * CA;
XS = nX;
YS = nY;
double neX = XE * CA - YE * SA;
double neY = XE * SA + YE * CA;
XE = neX;
YE = neY;
}
XS = (XS * coordmultiplier + DX) / coordmultiplier;
YS = (YS * coordmultiplier + DY) / coordmultiplier;
XE = (XE * coordmultiplier + DX) / coordmultiplier;
YE = (YE * coordmultiplier + DY) / coordmultiplier;
lines.Add(string.Format("X{0}Y{1}G85X{2}Y{3}", GNF.Format(XS), GNF.Format(YS).Replace(',', '.'),GNF.Format(XE), GNF.Format(YE).Replace(',', '.')));
}
}
lines.Add("M30");
Gerber.WriteAllLines(filename, lines);
}
public Dictionary<int, ExcellonTool> Tools = new Dictionary<int, ExcellonTool>();
public int TotalDrillCount()
{
int T = 0;
foreach(var Tool in Tools)
{
T += Tool.Value.Drills.Count;
}
return T;
}
private enum CutterCompensation
{
None = 0,
Left,
Right
}
private List<PointD> CutCompensation(List<PointD> path, CutterCompensation compensation, double offset)
{
if (compensation == CutterCompensation.None)
return path;
if (path.Count < 2)
return path;
/* remove contiguous duplicates */
var unique = new List<PointD>(path.Count);
PointD prev = null;
foreach (var point in path)
{
if (prev == point)
continue;
prev = point;
unique.Add(point);
}
path = unique;
/* create offset segments */
var SegmentsOffset = path.Zip(path.Skip(1), (A, B) =>
{
var angle = A.Angle(B);
if (compensation == CutterCompensation.Left)
angle += Math.PI / 2;
else
angle -= Math.PI / 2;
A += new PointD(offset * Math.Cos(angle), offset * Math.Sin(angle));
B += new PointD(offset * Math.Cos(angle), offset * Math.Sin(angle));
return new { A, B };
});
/* create segment pairs */
var SegmentPairs = SegmentsOffset
.Zip(SegmentsOffset.Skip(1), (First, Second) => new { First, Second })
.Zip(path.Skip(1), (pair, Center) => new { pair.First, pair.Second, Center });
var Path = new PolyLine();
Path.Vertices.Add(SegmentsOffset.First().A);
foreach (var segment in SegmentPairs)
{
/* segments are colinear */
if (segment.First.B == segment.Second.A)
continue;
var intersection = Helpers.SegmentSegmentIntersect(segment.First.A, segment.First.B, segment.Second.A, segment.Second.B);
/* if segments intersect, */
if (intersection != null)
{
/* the intersection point is what connects first and second segments */
Path.Vertices.Add(intersection);
}
else
{
/* otherwise connect segments with an arc */
var Center = segment.Center - segment.First.B;
var arc = Gerber.CreateCurvePoints(
segment.First.B.X, segment.First.B.Y,
segment.Second.A.X, segment.Second.A.Y,
Center.X, Center.Y,
compensation == CutterCompensation.Left ? InterpolationMode.ClockWise : InterpolationMode.CounterClockwise,
GerberQuadrantMode.Multi);
Path.Vertices.AddRange(arc);
}
}
Path.Vertices.Add(SegmentsOffset.Last().B);
return Path.Vertices;
}
bool ParseExcellon(List<string> lines, double drillscaler,ProgressLog log )
{
var LogID = log.PushActivity("Parse Excellon");
Tools.Clear();
bool headerdone = false;
int currentline = 0;
ExcellonTool CurrentTool = null;
GerberNumberFormat GNF = new GerberNumberFormat();
GNF.DigitsBefore = 3;
GNF.DigitsAfter = 3;
GNF.OmitLeading = true;
double Scaler = 1.0f;
bool FormatSpecified = false;
bool NumberSpecHad = false;
double LastX = 0;
double LastY = 0;
double WorkZeroX; // not sure what to do with these workzero coordinates? can these change multiple times per file?
double WorkZeroY;
CutterCompensation Compensation = CutterCompensation.None;
List<PointD> PathCompensation = new List<PointD>();
bool WarnIntersections = true;
while (currentline < lines.Count)
{
switch(lines[currentline])
{
// case "M70": GNF.Multiplier = 25.4; break; // inch mode
case "INCH":
if (Gerber.ExtremelyVerbose) log.AddString("Out of header INCH found!");
GNF.SetImperialMode();
break; // inch mode
case "METRIC":
if (Gerber.ExtremelyVerbose) log.AddString("Out of header METRIC found!");
GNF.SetMetricMode();
break;
case "M72":
if (Gerber.ExtremelyVerbose) log.AddString("Out of header M72 found!");
GNF.SetImperialMode();
break; // inch mode
case "M71":
if (Gerber.ExtremelyVerbose) log.AddString("Out of header M71 found!");
GNF.SetMetricMode();
break; // metric mode
}
if (lines[currentline] == "M48")
{
//Console.WriteLine("Excellon header starts at line {0}", currentline);
currentline++;
while ((lines[currentline] != "%" && lines[currentline] != "M95"))
{
headerdone = true;
//double InchMult = 1;// 0.010;
switch (lines[currentline])
{
// case "M70": GNF.Multiplier = 25.4; break; // inch mode
case "INCH":
GNF.SetImperialMode();
//Scaler = 0.01;
break; // inch mode
case "METRIC":
GNF.SetMetricMode();
break;
case "M72":
//GNF.Multiplier = 25.4 * InchMult;
GNF.SetImperialMode();
// Scaler = 0.01;
break; // inch mode
case "M71":
//GNF.Multiplier = 1.0;
GNF.SetMetricMode();
break; // metric mode
default:
{
var S = lines[currentline].Split(',');
if (S[0].IndexOf("INCH") == 0 || S[0].IndexOf("METRIC") == 0)
{
if (S[0].IndexOf("INCH") ==0)
{
GNF.SetImperialMode();
}
else
{
GNF.SetMetricMode();
}
if (S.Count() > 1)
{
for (int i = 1; i < S.Count(); i++)
{if (S[i][0] == '0')
{
log.AddString(String.Format("Number spec reading!: {0}", S[i]));
var A = S[i].Split('.');
if (A.Length == 2)
{
GNF.DigitsBefore = A[0].Length;
GNF.DigitsAfter = A[1].Length;
NumberSpecHad = true;
}
}
if (S[i] == "LZ")
{
GNF.OmitLeading = false;
}
if (S[i] == "TZ")
{
GNF.OmitLeading = true;
}
}
}
}
else
{
if (lines[currentline][0] == ';')
{
if (Gerber.ShowProgress) log.AddString(lines[currentline]);
if (lines[currentline].Contains(";FILE_FORMAT="))
{
var N = lines[currentline].Substring(13).Split(':');
GNF.DigitsBefore = int.Parse(N[0]);
GNF.DigitsAfter = int.Parse(N[1]);
FormatSpecified = true;
}
}
else
{
GCodeCommand GCC = new GCodeCommand();
GCC.Decode(lines[currentline], GNF);
if (GCC.charcommands.Count > 0)
switch (GCC.charcommands[0])
{
case 'T':
{
ExcellonTool ET = new ExcellonTool();
ET.ID = (int)GCC.numbercommands[0];
ET.Radius = GNF.ScaleFileToMM(GCC.GetNumber('C')) / 2.0f;
Tools[ET.ID] = ET;
}
break;
}
}
}
}
break;
}
currentline++;
}
// Console.WriteLine("Excellon header stops at line {0}", currentline);
if (FormatSpecified == false && NumberSpecHad == false)
{
if (GNF.CurrentNumberScale == GerberNumberFormat.NumberScale.Imperial)
{
// GNF.OmitLeading = true;
GNF.DigitsBefore = 2;
GNF.DigitsAfter = 4;
}
else
{
GNF.DigitsAfter = 3;
GNF.DigitsBefore = 3;
}
}
}
else
{
if (headerdone)
{
GCodeCommand GCC = new GCodeCommand();
GCC.Decode(lines[currentline], GNF);
if (GCC.charcommands.Count > 0)
{
switch (GCC.charcommands[0])
{
case 'T':
if ((int)GCC.numbercommands[0] > 0)
{
CurrentTool = Tools[(int)GCC.numbercommands[0]];
}
else
{
CurrentTool = null;
}
break;
case 'M':
default:
{
GerberSplitter GS = new GerberSplitter();
GS.Split(GCC.originalline, GNF, true);
if (GS.Has("G") && GS.Get("G") == 85 && (GS.Has("X") || GS.Has("Y")))
{
GerberListSplitter GLS = new GerberListSplitter();
GLS.Split(GCC.originalline, GNF, true);
double x1 = LastX;
double y1 = LastY;
if (GLS.HasBefore("G", "X")) {x1 = GNF.ScaleFileToMM(GLS.GetBefore("G", "X") * Scaler);LastX = x1;}
if (GLS.HasBefore("G", "Y")) {y1 = GNF.ScaleFileToMM(GLS.GetBefore("G", "Y") * Scaler); LastY = y1; }
double x2 = LastX;
double y2 = LastY;
if (GLS.HasAfter("G", "X")) { x2 = GNF.ScaleFileToMM(GLS.GetAfter("G", "X") * Scaler); LastX = x2; }
if (GLS.HasAfter("G", "Y")) { y2 = GNF.ScaleFileToMM(GLS.GetAfter("G", "Y") * Scaler); LastY = y2; }
CurrentTool.Slots.Add(new ExcellonTool.SlotInfo() { Start = new PointD(x1 * drillscaler, y1 * drillscaler), End = new PointD(x2 * drillscaler, y2 * drillscaler) });
LastX = x2;
LastY = y2;
}
else if (GS.Has("G") && GS.Get("G") == 00 && (GS.Has("X") || GS.Has("Y")))
{
GerberListSplitter GLS = new GerberListSplitter();
GLS.Split(GCC.originalline, GNF, true);
double x1 = LastX;
double y1 = LastY;
if (GLS.HasAfter("G", "X")) { x1 = GNF.ScaleFileToMM(GLS.GetAfter("G", "X") * Scaler); LastX = x1; }
if (GLS.HasAfter("G", "Y")) { y1 = GNF.ScaleFileToMM(GLS.GetAfter("G", "Y") * Scaler); LastY = y1; }
/* cancel cutter compensation */
Compensation = CutterCompensation.None;
PathCompensation.Clear();
}
else if (GS.Has("G") && GS.Get("G") == 01 && (GS.Has("X") || GS.Has("Y")))
{
GerberListSplitter GLS = new GerberListSplitter();
GLS.Split(GCC.originalline, GNF, true);
double x1 = LastX;
double y1 = LastY;
double x2 = LastX;
double y2 = LastY;
if (GLS.HasAfter("G", "X")) { x2 = GNF.ScaleFileToMM(GLS.GetAfter("G", "X") * Scaler); LastX = x2; }
if (GLS.HasAfter("G", "Y")) { y2 = GNF.ScaleFileToMM(GLS.GetAfter("G", "Y") * Scaler); LastY = y2; }
if (Compensation == CutterCompensation.None)
CurrentTool.Slots.Add(new ExcellonTool.SlotInfo() { Start = new PointD(x1 * drillscaler, y1 * drillscaler), End = new PointD(x2 * drillscaler, y2 * drillscaler) });
else
PathCompensation.Add(new PointD(x2 * drillscaler, y2 * drillscaler));
LastX = x2;
LastY = y2;
}
else if (GS.Has("G") && GS.Get("G") == 40) /* cutter compensation off */
{
var comp = CutCompensation(PathCompensation, Compensation, CurrentTool.Radius * drillscaler);
if (WarnIntersections)
{
/* warn about path intersections */
for (int i = 0; i < comp.Count - 1; i++)
{
for (int j = i + 2; j < comp.Count - 1; j++)
{
var intersection = Helpers.SegmentSegmentIntersect(comp[i], comp[i + 1], comp[j], comp[j + 1]);
if (intersection != null)
{
log.AddString("Path with intersections found on cut compensation! Inspect output for accuracy!");
WarnIntersections = false;
break;
}
}
if (!WarnIntersections)
break;
}
}
/* create line segments from set of points */
var array = comp.Zip(comp.Skip(1), Tuple.Create);
CurrentTool.Slots.AddRange(array.Select(i => new ExcellonTool.SlotInfo() { Start = i.Item1, End = i.Item2 }));
Compensation = CutterCompensation.None;
PathCompensation.Clear();
}
else if (GS.Has("G") && GS.Get("G") == 41) /* cutter compensation left: offset of the cutter radius is to the LEFT of contouring direction */
{
if (Compensation != CutterCompensation.None)
log.AddString("Unterminated cutter compensation block found! Inspect output for accuracy!");
Compensation = CutterCompensation.Left;
PathCompensation.Clear();
PathCompensation.Add(new PointD(LastX * drillscaler, LastY * drillscaler));
}
else if (GS.Has("G") && GS.Get("G") == 42) /* cutter compensation right: offset of the cutter radius is to the RIGHT of contouring direction */
{
if (Compensation != CutterCompensation.None)
log.AddString("Unterminated cutter compensation block found! Inspect output for accuracy!");
Compensation = CutterCompensation.Right;
PathCompensation.Clear();
PathCompensation.Add(new PointD(LastX * drillscaler, LastY * drillscaler));
}
else if (GS.Has("G") && GS.Get("G") == 93) /* excellon work zero? */
{
WorkZeroX = 0;
WorkZeroY = 0;
if (GS.Has("X"))
WorkZeroX = GNF.ScaleFileToMM(GS.Get("X") * Scaler);
if (GS.Has("Y"))
WorkZeroY = GNF.ScaleFileToMM(GS.Get("Y") * Scaler);
log.AddString("WorkZero set - unsupported feature so far.");
}
else
{
//Deal with the repeat code
if (GS.Has("R") && (GS.Has("X") || GS.Has("Y")))
{
double repeatX = 0;
double repeatY = 0;
if (GS.Has("X"))
repeatX = GNF.ScaleFileToMM(GS.Get("X") * Scaler);
if (GS.Has("Y"))
repeatY = GNF.ScaleFileToMM(GS.Get("Y") * Scaler);
for (int repeatIndex = 1; repeatIndex <= GS.Get("R"); repeatIndex++)
{
double X = LastX;
if (GS.Has("X"))
X += repeatX;
double Y = LastY;
if (GS.Has("Y"))
Y += repeatY;
CurrentTool.Drills.Add(new PointD(X * drillscaler, Y * drillscaler));
LastX = X;
LastY = Y;
}
}
else if (GS.Has("X") || GS.Has("Y"))
{
double X = LastX;
if (GS.Has("X")) X = GNF.ScaleFileToMM(GS.Get("X") * Scaler);
double Y = LastY;
if (GS.Has("Y")) Y = GNF.ScaleFileToMM(GS.Get("Y") * Scaler);
if (Compensation == CutterCompensation.None)
CurrentTool.Drills.Add(new PointD(X * drillscaler, Y * drillscaler));
else
PathCompensation.Add(new PointD(X * drillscaler, Y * drillscaler));
LastX = X;
LastY = Y;
}
}
}
break;
}
}
}
}
currentline++;
}
log.PopActivity(LogID);
return headerdone;
}
public static void WriteContainedOnly(string inputfile, PolyLine Boundary, string outputfilename, ProgressLog Log)
{
Log.PushActivity("Excellon Clipper");
if (File.Exists(inputfile) == false)
{
Log.AddString(String.Format("{0} not found! stopping process!", Path.GetFileName(inputfile)));
Log.PopActivity();
return;
}
Log.AddString(String.Format("Clipping {0} to {1}", Path.GetFileName(inputfile), Path.GetFileName(outputfilename)));
ExcellonFile EF = new ExcellonFile();
EF.Load(Log, inputfile);
EF.WriteContained(Boundary, outputfilename, Log);
Log.PopActivity();
}
private void WriteContained(PolyLine boundary, string outputfilename, ProgressLog log)
{
ExcellonFile Out = new ExcellonFile();
foreach(var T in Tools)
{
Out.Tools[T.Key] = new ExcellonTool() { ID = T.Value.ID, Radius = T.Value.Radius };
foreach(var d in T.Value.Drills)
{
if (boundary.PointInPoly(new PointD(d.X , d.Y)))
{
Out.Tools[T.Key].Drills.Add(d);
}
}
foreach (var d in T.Value.Slots)
{
if (boundary.PointInPoly(d.Start) || boundary.PointInPoly(d.End))
{
Out.Tools[T.Key].Slots.Add(d);
}
}
}
Out.Write(outputfilename, 0, 0, 0, 0);
}
}
}